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Rack row and assault bikes on a prepared resin floor in a commercial gym

Floor preparation, concrete grinding and levelling

The finished floor is only as good as the surface underneath it. We take responsibility for what is under the floor, not only what you can see on handover.

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The stage everyone wants to rush

Floor preparation is often treated as the rough part of the job, something to get through quickly before the visible flooring goes down. In reality it is one of the most important stages. An inexperienced operator can gouge a slab, leave grinder ridges, miss high spots, mix levelling products incorrectly or install over dust, laitance and moisture. The floor can look acceptable on handover and the problems appear later as movement, hollow areas, adhesive failure, cracking, peaking seams or imperfections telegraphing through the finished surface.

Professional concrete grinding

Mechanical grinding removes weak or contaminated surface material and creates the correct profile for primers, levelling compounds, adhesives, coatings and flooring systems to bond successfully. It is the difference between a floor that is stuck down and a floor that stays stuck down.

Levelling, flood coats and smoothing

Flat and level are not the same thing. A floor can be smooth but follow a slope, or appear level while carrying localised humps and low spots that affect flooring, equipment and transitions. We assess the slab with straightedges, levels and lasers, then determine whether it needs isolated patching, high spot grinding, feather finishing, ramping or a full self levelling flood coat.

Silica safety is not negotiable

Our first priority is controlling dust at its source. Grinding equipment is fitted with shrouds and connected to industrial HEPA filtered extraction appropriate to each task. Regular team training, along with routine inspection and maintenance of the equipment and extraction systems, is part of the same process. If you are engaging a subcontractor, this is worth asking about before they are on site rather than after.

Preparation services

  • Concrete grinding and mechanical preparation
  • Coating and adhesive removal
  • Moisture testing and moisture mitigation
  • Self levelling flood coats
  • Feather finishing and smoothing
  • High spot grinding and isolated patching
  • Ramping and transition corrections
  • Substrate remediation and corrective works

Bring us in early.

Floor plans, an equipment layout, a specification or an acoustic report. Any of those let us look at the job as a system before anything is ordered. The quote comes back free.

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Open commercial gym floor with timber look flooring and cardio equipment

Where we work.

Melbourne is the base. Victoria is routine. Interstate is for larger commercial and gym projects.

  • Melbourne metro
  • Regional Victoria
  • Interstate

Common questions.

Why does preparation cost as much as it does?
Because it is the part that decides whether the floor lasts. Preparation is where the substrate is corrected, the moisture is dealt with and the bond is created. Saving money there is the most expensive decision available on a flooring project.
Do you test for moisture before installing?
Yes. Moisture management is part of preparation, not an optional extra, and it is one of the most common causes of adhesive failure on slabs that were never tested.
Can you remove an existing coating or adhesive?
Yes. Coating and adhesive removal is standard preparation work, and it is usually the first step on a refurbishment.
How do you control silica dust?
Shrouded grinding equipment connected to industrial HEPA filtered extraction sized to the task, with team training and routine inspection and maintenance of the equipment and extraction systems.

Tell us about the space.

Send through the size, the suburb and what happens on the floor. You will get an honest answer about whether we are the right fit.

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Contact.

Preferred contact is the form, and it lands in the same inbox as everything else.

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